Sumitomo (SHI) Demag has marked a significant achievement in the UK manufacturing sector by collaborating with a select group of premium UK-based machinery and automation partners. The result: a fully integrated, customised production cell solution for Nolato Jaycare, designed to optimise efficiency and enhance sustainability.
In partnership with Hi-Tech Automation, Sumitomo (SHI) Demag has modified five IntElect machines, aligning them to the specific production requirements of Nolato Jaycare. These machines, each customised in the UK, were equipped with OPC-UA connectivity to ensure seamless communication between the machines, robotics, and all periphery equipment within the production line.
Dave Raine, Managing Director of Sumitomo (SHI) Demag (UK), stated that these are the first fully integrated, factory-tested OPC-UA injection moulding machines of their kind to be installed by a UK processor. Hi-Tech Automation’s director, Gary Probert, added, “This project pushes the boundaries of OPC-UA technology, showcasing its potential for connecting and synchronising all moulding equipment.”
A Transformative Partnership
The shift towards all-electric injection moulding machines, coupled with OPC-UA connectivity, presents an opportunity for processors to refine their manufacturing processes. As Probert highlighted, “Transformation isn’t solely about innovative technologies. Success lies in well-coordinated, strategic investments that drive efficiency.”
Nolato Jaycare’s collaboration with Sumitomo (SHI) Demag and Hi-Tech Automation offers a comprehensive solution, with fully CE-certified systems, local off-site testing, and easy access to technical support. “The machines were delivered, adapted, and tested locally, ensuring minimal disruption to production,” explained Nolato Jaycare’s Technical Manager, Darren Whitworth. The first set of customised machines was installed with ease, and a rapid call-off system delivered a machine to the company’s Newcastle facility within just 28 days.
Boosting Operational Efficiency
A key factor in Nolato Jaycare’s decision to invest in these integrated production cells was the significant challenges posed by ageing equipment, which had led to operational inefficiencies. “We needed equipment that could seamlessly fit into our existing processes and increase our overall equipment effectiveness (OEE),” Whitworth said.
The integration of OPC-UA technology has led to enhanced OEE and improved manufacturing density, with greater outputs per square metre of floor space. These upgrades have also resulted in reduced maintenance costs and a lower spare parts inventory.
Nolato Jaycare’s investment in these modern, fully integrated production cells has allowed the company to meet its ambitious growth and sustainability targets. Whitworth noted, “The new equipment supports our goals for energy efficiency and compliance with the BPF climate change agreement, as well as our ISO5001:2018 Energy Management System certification.”
Sustainable and Agile Solutions
The success of this partnership underscores the benefits of targeted investments in advanced manufacturing technologies. Nolato Jaycare has found a sustainable and agile way to upgrade its equipment while continuing to improve energy consumption and meet growth objectives. “The customisations delivered the production synergy we sought, and the trust built with SDUK and Hi-Tech Automation will serve as a model for future system upgrades,” said Whitworth.
As Nolato Jaycare looks towards further expansion in 2025, the partnership with Sumitomo (SHI) Demag and Hi-Tech Automation continues to offer a powerful blueprint for driving innovation, efficiency, and sustainability in the manufacturing sector.